All Categories > Industrial Products > Cast & Fired Ceramics > Aluminum Silicate (Lava) (2000ºF+ Machine and Fire Ceramic) > Item # Grade "A" Aluminum Silicate  
    Printable Page     Email Email This Page     Save To Favorites Save To Favorites

Item # Grade "A" Aluminum Silicate, Aluminum Silicate (Lava) (2000ºF+ Machine and Fire Ceramic)



Grade "A" Lava is a natural ceramic material mined from the earth. In chemical terms it is a hydrous alumina silicate. We supply this material in standard rods, blocks, and plates as well as special machined shapes. Aluminum silicate (also known as Lava) is machinable in an unfired state and can be used in applications up to 1000º F. It is fairly soft and has fairly low mechanical properties in its unfired state. After firing, parts are almost as hard as carbide and can be used in applications up to 2100º F. The resultant fired ceramic exhibits high strength and a low coefficient thermal expansion, resulting in a material with good thermal shock resistance. Unfired “Grade A" Lava is an easy to machine material that can be shaped using most standard machine tools. The material is non-toxic, but as with any air-born dust, it could act as a respiratory irritant if directly inhaled. Common sense and dust collection systems are recommended.

Applications include machined prototype parts, bobbins and spools, brazing/soldering fixtures and supports, threaded cores, mounting strips, bushings and spacers, electrical components and insulators, gas burner tips, nozzles, and welding cups.

The following procedure should be followed carefully to avoid cracking:
Machined parts should be placed in a cool furnace and protected from direct heat radiation. The use of refractory kiln furniture, boxes, or baffles is recommended. A heating rate of 200 - 250º F per hour is typical. The rate of heating should not exceed 300º F per hour. Parts with cross sections exceeding 1/2" are more critical and cracking may occur during the firing cycle. If a cross section of 1/2" or greater is unavoidable, a heating rate of approximately 50º - 150º F per hour and strategically placed stress relief holes may help minimize cracking. The maturing temperature of Grade "A" Lava is between 1850º and 2000º F. The temperature should be maintained for approximately 30 minutes up to 1/4" cross section and 45 minutes for 1/2" and greater cross sections. Fired pieces may be removed from the furnace after cooling below 200º F. During the firing process, Grade "A" Lava expands approximately 2%. A temperature of 2000º F should not be exceeded. If 2000º F is exceeded, crystallization, distortion, shrinkage and a loss of stated material properties will occur.

As with most natural materials, texture, color, hardness, machinability, final expansion, and ideal firing temperatures may vary.






Specifications

Water Absorption

View
2.5 %

Specific Gravity

2.3

Density

0.085 lbs per

Color

Pink

Hardness

6 Moh's Scale

Tensile Strength

View
3000 lb/in²

Compressive Strength

View
25000 lb/in²

Flexural Strength

View
10000 lb/in²

Softening Temperature

1600 ºC
2912
ºF

Linear Coefficient of Thermal Expansion (25ºC - 100ºC)

2.9 x 10-6 Per ºC

Linear Coefficient of Thermal Expansion (25ºC - 600ºC)

3.6 x 10-6 Per ºC

Te Value

700 ºC

Dielectric Strength (Step 60 Cycles)

View
100 V/mil

Dielectric Constant at 1 MC

View
5.3

Power Factor at 1 MC

View
0.01

Loss Factor at 1 MC

View
0.053

Principle Uses

Machined parts with close tolerances and good dielectric properties. Very low coefficient of thermal expansion. Can be supplied in larger sizes than other grades of Lava.


 DOWNLOADS 

Data Sheet for Aluminum Silicate (Lava) (2000°F+ Machine and Fire Ceramic)
(PDF, 49KB)


twitterfacebookFlickrLinked InSite created by ThomasNet Web Solutions and powered by Navigator Platform
Foundry Service & Supplies, Inc. | Heat And Corrosion Resistant Industrial Insulation & Construction Materials